Larger scale production unit for uniquely degradable bioplastic

30/9/2020

PARTIES SIGN COOPERATION AGREEMENT
 
Five water boards, STOWA knowledge center, technology company Paques and sustainable waste and energy company HVC have signed an agreement to build a larger scale production unit in Dordrecht for the production of PHBV, a fully biodegradable and sustainable bioplastic. PHBV is made from organic waste streams such as sewage sludge, industrial wastewater and food waste. With this larger scale production unit, the cooperation partners want to build a bridge to the commercial production of PHBV.

The cooperation partners from left to right. Theo Schots (Brabantse Delta), Leo Stehouwer (Hollandse Delta), Gert van Kralingen (Scheldestromen), Paul Koemans (De Dommel) (replaced Jan Verhoeven), Otto van der Galiën (Wetterkip Fryslân), Stephan Bocken (Paques), Joost Buntsma (STOWA), Ronald Hopman (HVC).   The cooperation partners are standing above the active bacteria of the wastewater treatment, which will produce the bioplastic. The larger scale production unit will be located at HVC's sludge processing plant in Dordrecht, visible in the background.   Photographer: Rob Kamminga
The cooperation partners from left to right. Theo Schots (Brabantse Delta), Leo Stehouwer (Hollandse Delta), Gert van Kralingen (Scheldestromen), Paul Koemans (De Dommel) (replaced Jan Verhoeven), Otto van der Galiën (Wetterkip Fryslân), Stephan Bocken (Paques), Joost Buntsma (STOWA), Ronald Hopman (HVC). The cooperation partners are standing above the active bacteria of the wastewater treatment, which will produce the bioplastic. The larger scale production unit will be located at HVC's sludge processing plant in Dordrecht, visible in the background. Photographer: Rob Kamminga
Bacteria produce completely biodegradable bioplastic
In 2016, the five water boards - Brabantse Delta, De Dommel, Hollandse Delta, Scheldestromen and Wetterskip Fryslân - made the bioplastic PHBV in the pilot project "PHARIO" (PHA from RIOolwater) with the help of bacteria that purify wastewater. PHBV is a high quality natural polyester. It is completely biodegradable under natural conditions in soil and composting plants as well as in fresh and salt water.
 
The operation is as follows. Wastewater contains a lot of volatile fatty acids and the sludge contains bacteria. Those bacteria "feast on" the volatile fatty acids. Like humans store fat in their bodies, these bacteria store PHBV. This PHBV is extracted, after which a powder remains. That powder can be used in various applications.

Applications
PHBV can be used in agriculture and horticulture, amongst other things. For instance, it can be used in biodegradable plant pots for the agricultural sector. As a result, it is no longer necessary to repot young plants during cultivation as the pot is naturally broken down. Another example is the application of PHBV in self-healing concrete for structures such a as basements and tunnels. By adding it, cracks in the concrete are automatically closed again. An additional advantage is that in self-healing concrete often less steel reinforcement can be used, which in its turn contributes to cost reduction and lower environmental impact.

Market development
After the PHARIO pilot project, it was investigated whether the product could be further developed by the market, but this turned out to be too early. Despite the fact that the market for this type of plastic is currently developing and is very promising, the plastics industry, which now often works with fossil plastics from petroleum, first wants to have sufficient material to test the processing and use. The larger scale production unit in Dordrecht will supply the material for this. Various partners are now going to test the material.

Operational at the end of 2021
In the larger scale production unit the experience from the PHARIO project will be combined with the knowledge of partner company Paques. Together with Delft University of Technology, Paques has been developing a technology to also produce PHBV from industrial wastewater. The larger scale production unit  will be located at HVC's sludge processing plant in Dordrecht. It is expected to open at the end of 2021. In the meantime, a further inventory is being made of potential suppliers of fatty acids (the raw material for making PHBV) and organizations are being sought for other applications of PHBV.

Partners
Wastewater is an important source of energy and raw materials for water boards. Since 2007, the water boards have been working more intensively with each other and other partners to recover valuable substances such as biogas, cellulose, phosphate, alginate, biomass and thus also this sustainable bioplastic.
 
The project is being developed and realized by a partnership of the Energie- en Grondstoffenfabriek (consisting of the water boards Brabantse Delta, De Dommel, Hollandse Delta, Scheldestromen and Wetterskip Fryslân), knowledge center STOWA, technology company Paques and sustainable waste and energy company HVC. Sludge Processing Noord-Brabant (SNB), AquaMinerals, TU Delft and Wetsus (knowledge center for sustainable water technology) support the initiative with further knowledge development.

bioplastic partners


additional information:
For the full press release in English, click HERE
Download of the picture, click HERE

voor het persbericht in het Nederlands, klik HIER

 

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For the editors
 
Photo
The cooperation partners from left to right. Theo Schots (Brabant Delta), Leo Stehouwer (Dutch Delta), Gert van Kralingen (Scheldestromen), Paul Koemans (De Dommel) (replaced Jan Verhoeven), Otto van der Galiën (Wetterkip Fryslân), Stephan Bocken (Paques), Joost Buntsma (STOWA), Ronald Hopman (HVC).
 
The cooperation partners are standing on top of the active bacteria of the wastewater treatment, which will produce the bioplastic. The bioplastic pilot plant will be located at HVC's sludge processing plant in Dordrecht, visible in the background.
 
Photographer: Rob Kamminga
 
More information
For more information about this press release, please contact the HVC Communication Department, Monic van Eerden, telephone 06 51882283 or for Paques, Chief Technology Officer, Rene Rozendal 0514 60 85 00